DCS Consulting & Engineering Services

Our Service

DCS Consulting Solutions

IDS helps industrial facilities plan, design, optimize, and modernize DCS and process control systems. Our consulting services combine practical engineering expertise with strategies tailored to your operational goals, system requirements, and long-term plans.

DCS Strategy & Roadmaps

Align control system investments with operational and business goals.

Design & System Architecture

Develop scalable, reliable, and maintainable control system architectures.

Performance & Optimization

Improve control system reliability, efficiency, and performance.

Training & Adoption

Build internal capability for successful operation and long-term support.

DCS Engineering Studies

Assess existing control systems, identify deficiencies, and develop a practical roadmap for modernization.

DCS Upgrade Specifications

Develop comprehensive DCS upgrade specifications based on system requirements, project goals, and lifecycle needs.

Process Control

Evaluate process control performance and identify opportunities to improve reliability, efficiency, and operations.

An engineer compares a marked-up drawing to a process graphic and a second diagram on dual monitors, with bound drawing sets on the desk.

DCS Engineering Studies

IDS develops DCS engineering studies to document existing control systems, identify deficiencies, and establish a practical plan for modernization, migration, or replacement.

Our studies draw on expertise in control system design, hardware engineering, procurement, and installation design. IDS evaluates existing technology, system architecture, cybersecurity requirements, maintainability, project risk, budget, and schedule to develop recommendations aligned with your facility’s operational needs.

Our Approach

IDS performs field studies to review existing equipment and documentation, develop I/O counts by subsystem and area, assess the existing system architecture, and interview plant personnel to identify technical, operational, and performance requirements.

The resulting engineering study provides a clear basis for upgrade and migration planning, including system requirements, risk and cost analysis, schedule considerations, hardware and software requirements, and recommended next steps.

Key Deliverables

Upgrade schedule aligned with planned outages

Cash-flow analysis for project approval

System I/O summary by subsystem and plant area

Equipment lifecycle assessment for upgrade planning

Control strategy evaluation and recommended solution

Risk and cost analysis with planning recommendations

Upgrade Paths & Requirements

DCS Upgrade Specifications

IDS develops comprehensive DCS upgrade specifications that define the technical, operational, and project requirements for control system modernization. Building on information gathered during the engineering study, we document the requirements needed to evaluate solutions, establish project scope, and support informed upgrade decisions.

The resulting specification provides a clear technical basis for planning, budgeting, vendor evaluation, procurement, and implementation.

  • System Architecture
  • Alarming and Historization
  • Operator Interface Requirements, including HMI symbols, styles, and colors
  • Boiler Control Systems (BCS), Burner Management
  • Systems (BMS), Motor Control Systems (MCS), Data Acquisition Systems (DAS), Balance of Plant Systems (BOP), Turbine Control Systems (TCS), and other standalone systems
  • Network Architecture
  • NERC/CIP Requirements
  • SAMA and Logic Drawings
  • Functional Descriptions
  • Wiring and Termination Drawings
  • Existing Plant Documentation Updates
  • System Architecture Drawings
  • Database Documentation
  • Hardware Specifications
  • Hardware Layouts
  • Termination and Wiring Drawings
  • Outage Plan
  • Construction Scope of Work
  • Project Schedules
  • Construction Management

DCS Upgrade Specifications May Include:

Training Requirements

Startup and Commissioning Requirements

An Overall Project Description

Factory Testing, Site Acceptance Testing, and Performance Testing

Project Management Requirements

Performance Guarantees

Electrical and Wiring Design

Warranty and Support Requirements

Pricing Agreements

Building Confidence

Training

IDS provides practical control system training tailored to your technology, processes, and personnel. Programs can incorporate your system configuration, process simulation, and HMI environment to give operators and engineers relevant, hands-on experience.

Factory Training

Hands-on training at our dedicated facility provides a focused environment for operators and engineers to build control system knowledge and practical skills. Programs can be customized to your systems, processes, and training objectives.

On-Site Training

Bring IDS training directly to your facility with programs tailored to your control systems, processes, and personnel. Training can range from classroom instruction to hands-on sessions using available simulation and control system resources.

Planning a DCS Upgrade or Control System Project?

Talk with an experienced IDS engineer about your existing system, project requirements, and the best path forward.